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    No.365 Chuanhong road, Pudong, Shanghai

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Special Packaging Injection Molding Machine

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We are able to have any punch die set manufactured to your exact specifications for any tablet press machine. If you like the look of this stamp but would prefer it in a different size for your TDP-0, TDP-1.5, TDP-5, TDP-6, TDP-6S, ZP-5,7,9,12,15 or ZPW machine then let us know and we will be happy to manufacture to your requirements.

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requires customized punch and dies according to the workpiece. This paper mainly deals with design of punch and die in a trimming machine for fettling of a differential bearing cap casting. Parameters are selected considering the geometry and material of the fin. Keywords: Castings, trimming, fins, punch, die, fettling, differential bearing cap. 1.

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Maximum strain for old punch was 2.138x10-6 and 1.603x10-6 for new punch. Therefore, strain reduction was about 25%. Generally, a new punch has in less displacement compare to the old design.

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Die Casting Process, Defects, Design - CustomPart.Net

The castings that are created in this process can vary greatly in size and weight, ranging from a couple ounces to 100 pounds. One common application of die cast parts are housings - thin-walled enclosures, often requiring many ribs and bosses on the interior. Metal housings for a variety of appliances and equipment are often die cast.

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Low Melt/Fusible Alloys - RotoMetals

Most of our low-melting, fusible alloys are cast into square ingots measuring approximately 2-3/8" x 2-3/8" x 5/8" . The product names we use are the approximate melting temperatures in degrees Fahrenheit, as they have no definite melting point. These alloys are normally used in gravity casting, but they also can be used in other casting methods.

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Clearance Figure 16.3 (a) Effect of the clearance, c, between punch and die on the deformation zone in shearing. As the clearance increases, the material tends to be pulled into the die rather than be sheared. In practice, clearances usually range between 2% and 10% of the thickness of the sheet.

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I am new to this and I am going to take the plunge and order my first die. I know they may not be the best, but if this new hobby, (i have been reloading for ten years but never with the lead, only plated, and full metal jacket) doesn't work out, I don't want to kill the budget at first. I plan on purchasing the 358-140-SWC. The this thing is, is I am also going to be using a Lyman 4500 for ...

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Mar 15, 2017 · Playing around with the LEE push through die and the punch that comes with it puts a bleed by ring on the .223 cartridge base. I'm told that cutting the cartridge and using the larger internal punch is the way to go. The punch for the whole case would be some thing less than .223 and could not take the use causing the punch to bend. I'm only reducing .223 cases to .357 jackets.

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Bullet Casting, Reloading, including Hornady Crimp-On Gas Checks .375 cal - 1000/ct, RCBS Easy Melt Lead/Ladle Pot 240 VAC INTERNATIONAL, RCBS Semi-Wadcutter Pistol Bullet Mould - Double Cavity .400" 200gr, Lee Commercial..

Stamping Design Guidelines - Bowmannz

The Anatomy of a Die Cut A normal metal stamping process (creates a die cut) is to drive a sharpened tool steel punch through the sheet or strip material into a die cavity, where the slug or scrap is ejected. Cutting clearances between the punch and die are closely defined and specified in the die design stage, based on the requirement of the part.

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In stamping, they are often referred to as punch and die. Cavities and core inserts are usually machined out of solid blocks of die steel. However, large stamping ... In the applications for die casting dies, the hot work die steel HI3 is finish machined at 46 HRC. ... a= 16, =-9 Tilt Angle PIN [°1 30 Lead Angle I3r [0] o Tool Life Criterion ...

Low Melt/Fusible Alloys - RotoMetals

Most of our low-melting, fusible alloys are cast into square ingots measuring approximately 2-3/8" x 2-3/8" x 5/8" . The product names we use are the approximate melting temperatures in degrees Fahrenheit, as they have no definite melting point. These alloys are normally used in gravity casting, but they also can be used in other casting methods.

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Die Cavity - an overview | ScienceDirect Topics

In the squeeze casting process, liquid metal is introduced into a die cavity, either by direct pour or via a simple running system.High pressures (up to 250 MPa) are applied to the liquid metal, so that solidification takes place under the applied pressure. There are two types of process and these are illustrated in Figure 64.Dies are usually relatively simple and sand cores are not usually used.

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Rational design of pressing direction for auto covering parts determines whether stretching satisfying covering parts or not. Besides, it also has direct influences on quantity of process supplement, form of binder surface, hardness and service life of mold.

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Progressive Die stamping (process in which one piece of metal is pushed through operations until each step is completed to make the final product). What is deep drawing? forming process in which a sheet metal blank is drawn into a forming die by the mechanical action of a punch.

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A g is the cross-sectional area of the inner gate (mm 2); V is the sum of the volume of die casting and overflow groove, which is 650,000 mm3; v is the filling velocity of the molten metal at the gate, which is 25,000 mm·s-1; t is the filling time which is 0.06 s [6-9].The calculated area of the inner gate is ~430 mm2. the calculated cross-sectional area of the runner is 1,290 mm2,

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Meanwhile, guide sleeve should be adopted for strengthening tiny punch pin. Besides, when designing stamping mold, forms of mold base, fixation and guiding form of punch die, pressure center and rigidity of upward and downward template should be taken into full consideration. Particularly for blanking die, gap value has great impacts on durability.

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Sheet metal forming processes are those in which force is applied to a piece of sheet metal to modify its geometry rather than remove any material. The applied force stresses the metal beyond its yield strength, causing the material to plastically deform, but not to fail. By doing so, the sheet can be bent or stretched into a variety of complex shapes.

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3, do not allow to throw pieces, handle gently, such as die casting process castings must be slowly slipped from the workbench, not allowed to bump each other; 4. The zinc alloy die-casting parts in the station equipment must be protected and separated, and the transportation should be slow to prevent collapse or drop castings;

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Effect of handle thickness on shrinkage cavity and porosity of semi solid die casting thick wall casting In this test, the control variable method is adopted, and the material handle thickness is set as 16mm, 31mm, 42mm and 68mm respectively under the condition that other parameters remain unchanged.

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The die-casting process consists of quickly (less than 5-100 msec) forcing molten metal under high pressure (400 – 4000 tons) into a re-usable steel mold called a “die”. The basic technology dates back to the mid-1800s, when it began to displace low-pressure "gravity-feed" casting.

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